High Current Connector
Technical Details
Inserts Screw termination
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Number of contacts |
1, 2 | |
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Electrical data |
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650 A | |
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4000 V | |
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Rated impulse voltage |
18 kV |
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Pollution degree |
3 |
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Insulation resistance |
> 1010 Ω | |
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Material |
Polyamide | |
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Temperature range |
- 40 °C ... + 125 °C | |
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Flammability |
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Mechanical working life |
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Contacts
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Material |
Copper alloy |
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Surface |
Silver |
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Contact resistance |
< 0,2 mΩ |
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- wire gauge |
70 - 120 mm˛ or |
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150 - 185 mm˛ |
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- MCM |
138 - 236 or |
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300 - 350 |
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Stripping length |
Axial screw terminal
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Wire gauge |
mm2 |
70 |
95 |
120 |
150 |
185 |
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Tightning torque |
Nm |
10 |
12 |
14 |
16 |
18 |
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Mix. length of wrench: 60 mm |
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Screw contact Please hold the contact with a screw driver size 24 when applying the tightning torque. |
Frame
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Material |
V2A steel |
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Tightening torque of the fixing screws |
0,5 Nm |
Han HPR Hoods and Housing
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Material |
Corrosion resistent |
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Surface |
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- priming |
chromated |
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- top coat |
Powder Paint black |
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Locking devices |
V2A steel |
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Kind of locking HPR |
Screw |
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Sealing |
NBR |
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Limiting temperatures |
-40 °C / +125 °C |
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Degree
of protection acc. to |
The current carrying capacity is limited by maximum temperature of materials
for insert and contacts including terminals. The current capacity-curve
is valid for continuous, not interrupted current-loaded contacts of connectors
when simultaneous power on all contacts is given, without exceeding the
maximum temperature.
Control and test procedures according to DIN IEC 60512-5.

(1) = Wire gauge 70 mm˛
(2) = Wire gauge 95 mm˛
(3) = Wire gauge 120 mm˛
(4) = Wire gauge 150 mm˛
(5) = Wire gauge 185 mm˛
(6) = Wire gauge 240 mm˛
Assembly Details
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1. |
Strip cable to 23+2 mm |
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2. |
Push conductors through the cable gland and the housing. Push the stripped end of the conductor into the connection entry of the module until the insulation touches the contact. |
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3. |
To tighten the locking screw, a hexagonal wrench size 8 is needed. Insert the hexagonal wrench on the mating side of the contact. At the same time, push the conductor over the axial screw. The locking screw has to be tightened with the recommended tightning torque that is determined by the conductor's cross section (6-14 Nm). |
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4. |
Once the modules are terminated, they are
monted into the housing by using tow metal frames (tightning troque of
the fixing screw = 0,5 Nm). The modules have 4 pegs formed by 2 parallel
ribs (each peg shapes like a "H"). Each rib takes 1 pole frame,
where the lateral link has to go into the relief of the frame. |
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5. |
After the assembly of the modules in the housing, the tightning torque of the locking screw can be checked and corrected if necessary |
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6. |
After final assembly of the contacts, the user should ensure that the cable is adequately strain reliefed to protect the contact from radial stress. |
1 Hood |