Type har-bus® 64

VMEbus system
System description

System description har-bus® 64 with switches

Technical characteristics

VMEbus systems

The past 20 years the VMEbus has reached a dominant position for industrial busses with a number of suppliers.

Despite numerous new bus systems based on the rapid changes in chip technology, VMEbus systems offer significant advantages such as their robustness, reliability and increased availability of processor, memory and I/O cards.

Additional advantages appear under real-time conditions, where unforeseen events have to be managed. This is realised with the program interrupt concept and variable control that closely monitors the bus system.

With the increase in processing speeds and data transmission rates, 3 row DIN 41 612 connectors have reached their limit, so the VME standard needs to be enhanced further.

When VME architecture was increased from 8-bit to 64-bit and data transmission rates up to 160 Mbyte/s (VME 64x), HARTING introduced har-bus® 64 with 160 pins. This Eurocard connector is 100% backwards compatible to existing 3 row connectors with 96 contacts, therefore old can plug into new.

To offer the best design possible from the start, HARTING developed spice models that were later certified via signal integrity measurements of the connector.

High precision slot structure with VME pinning for connector characterisation.


System description

Backward compatibility

The design of har-bus® 64 female connectors allows mating of any combinations of the 5 or 3 row versions without mechanical interference, this making it possible for users to upgrade and maintain existing systems at lower costs. It is also possible to mate 5 row male connectors with 3 row female connectors.

The feature of backward compatibility allows a gradual upgrade of existing Eurocard based systems without the additional cost of a complete system redesign. It is not necessary to replace conventional 96 pin based boards as they remain pluggable into the 160 pin based systems.

Not only VMEbus, but also existing proprietary bus systems for which 3 row 96 pin connectors are no longer performance sufficient, har-bus® 64 provides the opportunity to adapt the system economically without a complete redesign to a new bus architecture.

har-bus® 64 - five rows – 160 poles

Two additional rows of contacts in the har-bus® 64 connector offer new system features:

The advantages of har-bus® 64 in detail

User-defined pins in the outer rows can be used for application specific functions such as additional I/O. Configured as a shield to provide larger ground return paths, they assure for data transfer rates up to 320 MByte/s.

Proprietary bus systems can utilise the new contact rows to optimise signal-to-ground ratios and improve system speed.

Four preleading contacts (1.5 mm) serve to pre-load the transmit and receive logic so that the bus will not experience glitches during live insertion of new cards into the backplane.

Backplane connector terminations are designed in solderless press-in technology.
The connector can be installed without any special tooling using economical flat dies for high speed insertion.

The insulator, made of LCP, has an inherent flammability rating of UL 94-V0 and therefore provides an environment friendly connector. In addition, the heat deformation stability of LCP makes the connector surface-mount compatible.

Partially gold plated terminations with precisely formed tips serve as contact area for rear transition boards.

 
har-bus® 64 system description
 

System description har-bus® 64 with switches

As a typical multiprocessor bus, VME has to distribute processor information continuously according to the right priorities.

This is done through the well known daisy-chain lines.

The VME protocol requests 5 daisy-chains on position 1 of every backplane.

These lines are defined to go through every daughter card.

Therefore, in case of unloaded card slots the signal have to be bridged across the connector.

 

 

Bridging variants:

1. The empty card slots may be assembled with dummy cards, that bridge the daisy-chain lines.

2. Bridging can be achieved by inserting 5 jumpers on the backplane manually.

3. Bridging by using IC's with internal integration OR the function may accept automatic daisychaining.

4. The 5-row har-bus® 64 connector with switches allows an automatic switching. In the case of an unmated daughter card the connector bridges the signals at positions a21-22, b4-5, b6-7, b8-9 and b10-11. The switch elements open automatically when the daughter card is mated, so that the daughter card accepts the ongoing signal daisy-chain.

 

 

 

 

Advantages:

  •  Passive backplane; no active components assembled

  •  No additional space required, due to integrated switching function inside the connector

  •  No jumpers on the backplane

  •  User friendly regarding maintenance and repairing

  •  Automatically daisy-chaining through mating/unmating the daughter card

  •  High MTBF value

  •  No additional, manual bridging necessary

  •  Less assembly cost, no special tooling required

 


Technical characteristics

har-bus® 64

Number of contacts

160

Contact spacing (mm)

2.54

Working current

1 A at 70 °C and all contacts are loaded

Clearance and creepage distances*

minimal clearance and creepage distance

distance in mm

rows a, b, c

rows z, d

between two rows

clearance

1.2

1.2

creepage

1.2

1.2

between two contacts
(in a row)

clearance

1.2

1.0

creepage

1.2

1.0

 

Working voltage

 

The working voltage also depends on the clearance and creepage dimensions of the pcb itself and the associated wiring

according to the safety regulations of the equipment

Test voltage Ur.m.s.

1 kV

Contact resistance

 

rows a, b, c

< 20 mΩ

row z, d

< 30 mΩ

Insulation resistance

>10 10 Ω acc. to IEC 60512-2

Temperature range

– 55 °C ... + 125 °C
acc. to IEC 60512-11

Electrical termination

 

Male connector

Solder pins for pcb termination Ø 1.0 + 0.1 mm according to IEC 60326-3

Female connector

Crimp terminal 0.08 - 0.56 mm²
Solder pins
for pcb termination Ø 1.0 + 0.1 mm
according to IEC 60326-3
Compliant press-in terminations

Diameter of pcb plated through holes

See recommendation chapter

pcb thickness

> 1.6 mm

Recommended pcb holes or press-in technology

in acc. to EN 60352-5

Insertion and withdrawal force

< 160 N

Materials

 

Moulding

  • Liquid Cristal Polymer (LCP), for male connectors, straight female connectors, UL 94-V0

  • Thermoplastic resin glass-fibre filled, UL 94-V0

Contacts

Copper alloy

Contact surface

 

Contact zone

Plated acc. to performance level

 

Current carrying capacity

The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity curve is valid for continuous, non interrupted current loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature.

Control and test procedures according to DIN IEC 60 512

With selective loading higher currents can be transmitted. The requirements according to VITA 1.7 are fulfilled.

 

har-bus® 64 with switches

Deviating technical characteristics for the switching elements.

minimal clearance and creepage distance

distance in mm

switching positions

between two rows

clearance

0.5

creepage

0.7

between two contacts
(in a row)

clearance

0.5

creepage

0.7

 

Contact resistance

Switching elements < 60 mΩ

 

Insertion and withdrawal force

Complete connector < 180 N